Up to €2,000 in Hidden Margin Leaks on Every Custom Build
Industrial-grade control console for bespoke furniture factories: BOM tech cards, floor terminal, zero-stockouts procurement, and true-cost P&L within 14 days.
Where Does Net Margin Disappear When the Shop Runs at 100% Capacity?
Bespoke manufacturing entails hundreds of unique parts. Without an ironclad digital tracking loop, shops lose up to 18% margin across three typical leakages:
Rush Orders at Retail Markup
The CAD engineer delays releasing the BOM. The buyer rushes to a retail store for Blum runners and edgebanding glue on assembly day, paying a 30–50% surcharge plus express delivery.
Concealed Defects & Refinishing
A front panel bubbles up; the finisher sands and resprays it in silence. Expensive Italian polyurethane lacquer and double labor hours are dumped into overhead, driving the order into the red.
Piecework Paid on Defective Parts
At month-end, the floor manager and accountant spend 3 grueling days reconciling paper slips and spreadsheets. Workers get paid piecework rates even for reworking their own mistakes.
4 Industrial Modules for Total Shop Floor Control
Zero clunky legacy ERP interfaces. Purely dedicated, high-velocity workspaces engineered for CAD designers, procurement buyers, shop-floor operators, and managing directors.
Interactive BOM & Tech Specs
Hierarchical BOM tree for bespoke products of any complexity. Automated yield calculations for net/gross sheet area, linear edgeband meters, and hardware counts. Instant sync with inventory databases.
- ✓ Nested sub-assemblies and complex modular units
- ✓ Real-time recalculation upon switching fabric or hardware tier
- ✓ Print-ready PDF tech card generation with floor assembly drawings
Rugged Floor Terminal (Touch & Barcode)
High-contrast, large-target interface designed for rugged shop tablets. 9 production stages: Cut → Edgeband → Bore → CNC → Finishing → Upholstery → Assemble → QC → Pack.
- ✓ One-touch job pickup and batch clock-in
- ✓ Defect tagging pinned to exact part IDs and nesting sheets
- ✓ Piecework payroll credited strictly upon QC sign-off
Warehouse & Predictive Supply
Material requisitions trigger the moment a client quote is approved. Buyers procure boards and slides a week before sawing at wholesale rates, eliminating machine idle time.
- ✓ Automated price list scrapers and vendor catalog sync
- ✓ Sheet stock reservation tied directly to project BOMs
- ✓ Usable offcut and scrap piece inventory tracking
Live Job Costing & Actual P&L
Owners see true net margin on every completed job: quoted vs actual COGS, material overruns, written-off scrap, and piecework labor costs.
- ✓ Automated profitability grading matrix (Grades A to F)
- ✓ Cashflow gap prevention and milestone payment tracking
- ✓ Bi-weekly automated piecework payroll draft calculation
Actual Production Rollout Results & Metrics
Real-world hardware rollout case studies across operating factories with verifiable metrics.
Operating Luxury Furniture Facility: +14.2% Net Margin Expansion
“I used to find out a job was in the red a month later when tallying payroll and vendor invoices. Now, lacquer overruns or a damaged front panel halt piecework payroll credits to the sprayer before the unit even reaches assembly.”— Factory Owner, DECIDO Factory
Transparent Turnkey Pricing with Zero Hidden Fees
System fully amortizes via defect elimination and zero retail rush orders within the first 3–5 weeks.
Workshop Starter
For boutique workshops up to 10 operators seeking disciplined BOMs and sheet stock control.
- • Up to 10 shop-floor operators
- • Core BOM & cutting specs
- • Raw material & offcut stock tracking
- • Floor terminal license for 3 tablets
- • 14-day turnkey onboarding
Factory Turnkey OS
Full hardware-grade floor control for custom factories with 10–25 operators and live order P&L.
- ✓ Up to 25 operators & CAD designers
- ✓ 9 shop stages with one-click scrap logging
- ✓ Live order P&L & actual margin tracker
- ✓ Automated piecework payroll by verified QC
- ✓ Automated vendor price list scrapers
- ✓ Dedicated industrial rollout engineer
Multi-Site Enterprise
For large facilities exceeding 25 craftsmen or distributed multi-site plants with CNC integrations.
- • 25+ operators, multiple workshops
- • Unlimited floor terminal tablets
- • Dedicated isolated database instance
- • Direct CNC & beam saw G-code integration
- • Priority 24/7 SLA & dedicated tech support
Frequently Asked Questions by Factory Owners
Everything you need to know about transitioning from spreadsheet chaos to industrial precision.