INTERACTIVE OFFER | HARDWARE SIMULATOR
How Much Money Does Your Workshop Lose on Every Order?
Rotate the tactile encoder or adjust the sliders to your facility's metrics. The system calculates hidden margin leaks and displays the real workflow of an order in WERK // OS.
WORKFORCE CAPACITY CONTROLLER // ROTARY ENCODER
CALIBRATED
ACTIVE SHOP SHIFT (CLICK TO TOGGLE)
12 WORKERS
BENCHMARK ORDER TELEMETRY (€7,450)
ACTUAL PRODUCTION COGS
€4,960
-€480 saved with WERK // OS
ORDER NET MARGIN
€2,490 (33.4%)
Target Grade "B"
Scaling from 6 to 26 operators multiplies margin leakage 4.2x without WERK // OS.
HIDDEN MARGIN LEAK CALCULATOR
12 workers
5 workers 15 workers 30 workers
€45,000 / mo
€15,000 €60,000 €120,000
What this calculation factors in: data from 80+ custom furniture plants across Eastern Europe. Without digitized QC and BOM cards, factories lose an average of 4.9% of annual revenue.
TOTAL ANNUAL HIDDEN FLOOR LOSSES:
-€27,690
This is direct profit leaked to suppliers for retail rush markups and to operators for reworking scrap.
Emergency Hardware Requisitions
-€12,420 / yr
Concealed Paint Shop Scrap
-€9,450 / yr
Piecework Paid on Rejected Parts
-€5,880 / yr
Unplanned Subcontractor Overruns
-€4,860 / yr
FULL ROI TIMEFRAME FOR WERK // OS:
WITHIN 3 WEEKS
WERK // OS LIVE PRODUCTION SIMULATOR
Product Specification: Bespoke Kitchen Island 3200×1100mm
SKU CODE: ITM-8492 // CATEGORY: IN-HOUSE MANUFACTURE
| Material / Component | Requirement | Waste Coeff. | Target Cost | Inventory Status |
|---|---|---|---|---|
| Egger U708 Light Grey MFC 18mm | 4.2 boards | 1.12 | €285.00 | ✓ In stock on floor |
| HPL Fenix NTM 0720 Nero Ingo (Fronts) | 2.0 sheets | 1.08 | €640.00 | ✓ Reserved for order |
| Natural Rift-Cut Oak Veneer | 18.5 m² | 1.25 | €425.00 | ✓ Cut & prepared |
| Blum Clip-Top Blumotion 110° Hinges | 16 sets | 1.00 | €112.00 | ✓ Issued to assembler |
| Blum Legrabox Orion Grey Drawers | 8 sets | 1.00 | €590.00 | ✓ Issued to assembler |
COMPARATIVE AUDIT // EXCEL vs 1C vs WERK // OS
| Shop Floor Metric | Excel / Google Sheets | Legacy Heavy ERP | WERK // OS (Shop Floor Console) |
|---|---|---|---|
| BOM Specs & Cut Lists | Files duplicate, formulas corrupt, fabric changes shatter original quotes. | Complex 50-field forms; engineers spend 2 hours entering a single custom wardrobe. | Rapid BOM builder: yield rates, scrap allowances, and automated subassembly decomposition. |
| Floor Tracking & Progress | Craftsmen scribble pencil marks on plywood scrap or loose paper slips that get lost. | Operators avoid desktop PCs: overly complex UI intimidates the workshop crew. | Rugged touch terminal on the floor + operator bot. Stage check-in in 1 tap. |
| Procurement Control | Purchaser orders from memory. Missing hinges are discovered only when assembly stops. | Cumbersome warehouse slips disconnected from real-time sawing schedules. | Automated shortage detection: generates purchase orders to vendors BEFORE sawing starts. |
| Actual Order P&L | "Cash balance method": count cash at month-end and guess where the profit vanished. | Financial report delivered by accounting 2 weeks after the month has closed. | Target vs Actual P&L for every job in real-time. See the exact margin on each individual unit. |
| Piecework Payroll Calculation | 3 days of friction and time-sheet disputes. Mistrust between operators and management. | Requires a full-time payroll clerk and continuous manual adjustments. | 100% transparent: operators see shift earnings instantly upon QC sign-off. Zero arguments. |
DIRECT CONSULTATION WITH SOLUTIONS ARCHITECT
20-Minute Shop Floor Bottleneck Audit via Zoom
No aggressive sales pitches. We open a live, production-grade WERK // OS instance with real factory data and demonstrate immediate solutions to your exact scrap write-off and piecework issues.
What to prepare for the call:
• An example of 1 complex BOM or spreadsheet spec
• Your current piecework calculation formula
Your Workshop Parameters:
Click a button to launch messenger pre-populated with your factory parameters